Closed Die Forging Machine

Benefits of Closed Die Forging Machine

Distinct from investment casting, initial costs of forging dies for developing a metal components in closed die forging is quite high, but by comparison, if the parts are in high volume, it is the most cost-effective metal forming methods for the low cost of each part. During closed die forging process, the pressing of workpiece between forging dies will refine the inner grain, and the mechanical properties of closed die forged parts, especially the strength, will be improved. So, when safety factor and strength is considered, like lifting & rigging hardware, closed die forging will be the unique choice. As products are deformed in high precision forging dies, so the toleraces of closed die forging parts are always tight. And surface finish is always good. Normally, we can control closed die forging parts within tolerance +/- 0.5mm. In this way,this forging technic is a net or near net shape process that requires less or no machining.

So for same parts made in forging and casting, there will be aobvious advantages of closed die forging for its less machining cost. Material is saved. If you learn about closed die forging, then you will know the only waste of material during forging process is the flash. Such flash will be moved by trimming die, and you will be a finished forging blank after that. Thus we can see the flash is the only redundant material, but it can be recycled.

The traditionally designed 4-column hydraulic presses with reinforced steel structure are made for cold forging precision auto/Industrial components in mass production with minimum rejection & maximum tool life through minimum deection, optimum hydraulic circuit design and integrated control of manufacturing processes.

MODEL ABXC-400 ABXC-500 ABXC-600 ABXC-800 ABXC-1000 ABXC-1200 ABXC-1500 ABXC-2000
Pressing capacity TON 400 500 600 800 1000 1200 1500 2000
Pull-out capacity TON 30 40 50 60 80 80 100 120
Working Table area LR x FB mm 600X800 650X800 750X900 900X1050 950X1100 1000X1200 1100X1350 1200X1500
Stroke mm 400 450 500 600 600 700 800 1000
Daylight opening mm 1150 1200 1250 1300 1300 1400 1400 1800
Decending speed mm/sec 200 200 200 175 175 175 150 150
Pressing speed mm/sec 10 to 15 10 to 15 10 to 15 10 to 15 10 to 15 10 to 15 10 to 15 10 to 15
Ascending speed mm/sec 200 200 200 180 180 180 160 160
Top & Bottom Die Cushion Capacity TON 100 100 150 150 200 200 250 300
Cushion stroke mm 40 50 60 75 75 90 100 125
Motor HP 50 60 60 75 100 125 150 200

Design & Specification shown here are indicative & are subject to change without prior notice

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